30kW/60kW 2-in-1 Integrated Electric Drive Powertrain System
Description
Our 2-in-1 electric drive system seamlessly integrates a high-efficiency synchronous motor and an advanced controller into a single, compact housing. Engineered specifically for heavy-duty industrial environments such as electric forklifts, agricultural machinery, and mini-excavators, this system delivers a rated power of 30kW and a peak capacity of 60kW. By utilizing an integrated rear-drive axle layout, it provides a turnkey powertrain solution that optimizes space, maximizes efficiency, and guarantees rugged reliability.
Technical Advantages
1. Seamless Integration, Maximum Space Optimization
By combining the motor and electronic control into a shared housing with a unified water-cooling system, this 2-in-1 architecture eliminates redundant cabling, simplifies the vehicle's electrical architecture, and significantly cuts down maintenance costs. It releases valuable chassis space for larger battery packs or hydraulic systems.
2. State-of-the-Art Rotor Design for Premium NVH
Noise, Vibration, and Harshness (NVH) matter in industrial operations. Our stator utilizes a distributed winding scheme, while the rotor features segmented skewed poles and a unique "V-shaped" magnet slot design. This precision engineering reduces cogging torque to a minimum, ensuring whisper-quiet operation and smooth power delivery that keeps operators comfortable during long shifts.
3. High-Torque Performance with Integrated Rear Axle
Designed as an integrated rear drive axle, this powertrain system provides direct, high-efficiency mechanical transfer. Delivering 30kW continuous and 60kW peak power, it provides the instantaneous torque required for heavy lifting, steep ramp climbing, and navigating tough, muddy agricultural fields without energy loss.
4. Rugged Thermal Management for Extreme Environments
Heavy machinery demands relentless durability. The shared liquid cooling channel continuously regulates temperature across both the motor and inverter simultaneously. This prevents thermal degradation even during peak performance periods in high-ambient outdoor temperatures, ensuring consistent uptime.
Product Key Specifications
| Technical Parameters | Specification Details | Key Advantages |
|---|---|---|
| System Type | 2-in-1 Electric Drivetrain (Motor + Controller) | Extremely compact, reduces external wiring |
| Drive Form | Rear-Drive Integrated Axle | Direct wheel drive, simplifies chassis design |
| Rated Power | 30 kW | Stable continuous power output |
| Peak Power | 60 kW | Excellent climbing and heavy-load startup |
| Stator Winding | Distributed Winding | High copper fill factor, efficient heat dissipation |
| Rotor Design | Segmented Skewed Rotor Poles | Drastically reduces cogging torque, low noise |
| Magnet Structure | "V"-Shaped Interior Permanent Magnet Slots | Maximizes reluctance torque, higher power density |
| Cooling Method | Shared Liquid Cooling (Shared Housing/Waterway) | Uniform cooling for both motor and controller |
| Ingress Protection | IP67 / IP6K9K | Dustproof and waterproof, robust for outdoor use |
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