All Categories

30kW/60kW 2-in-1 Integrated Electric Drive Powertrain System


The CTS 2-in-1 Integrated Drive System is engineered to redefine efficiency for industrial vehicles. By combining a high-performance electric motor and a low-voltage controller into a single, compact unit, we have created the ultimate integrated powertrain solution for forklifts and agricultural machinery
Description

Our 2-in-1 electric drive system seamlessly integrates a high-efficiency synchronous motor and an advanced controller into a single, compact housing. Engineered specifically for heavy-duty industrial environments such as electric forklifts, agricultural machinery, and mini-excavators, this system delivers a rated power of 30kW and a peak capacity of 60kW. By utilizing an integrated rear-drive axle layout, it provides a turnkey powertrain solution that optimizes space, maximizes efficiency, and guarantees rugged reliability.

Technical Advantages 

1. Seamless Integration, Maximum Space Optimization

 By combining the motor and electronic control into a shared housing with a unified water-cooling system, this 2-in-1 architecture eliminates redundant cabling, simplifies the vehicle's electrical architecture, and significantly cuts down maintenance costs. It releases valuable chassis space for larger battery packs or hydraulic systems.

2. State-of-the-Art Rotor Design for Premium NVH

Noise, Vibration, and Harshness (NVH) matter in industrial operations. Our stator utilizes a distributed winding scheme, while the rotor features segmented skewed poles and a unique "V-shaped" magnet slot design. This precision engineering reduces cogging torque to a minimum, ensuring whisper-quiet operation and smooth power delivery that keeps operators comfortable during long shifts.

3. High-Torque Performance with Integrated Rear Axle

Designed as an integrated rear drive axle, this powertrain system provides direct, high-efficiency mechanical transfer. Delivering 30kW continuous and 60kW peak power, it provides the instantaneous torque required for heavy lifting, steep ramp climbing, and navigating tough, muddy agricultural fields without energy loss.

4. Rugged Thermal Management for Extreme Environments

Heavy machinery demands relentless durability. The shared liquid cooling channel continuously regulates temperature across both the motor and inverter simultaneously. This prevents thermal degradation even during peak performance periods in high-ambient outdoor temperatures, ensuring consistent uptime.

Product Key Specifications

Technical Parameters  Specification Details  Key Advantages 
System Type 2-in-1 Electric Drivetrain (Motor + Controller) Extremely compact, reduces external wiring
Drive Form  Rear-Drive Integrated Axle  Direct wheel drive, simplifies chassis design
Rated Power  30 kW Stable continuous power output
Peak Power  60 kW Excellent climbing and heavy-load startup
Stator Winding  Distributed Winding High copper fill factor, efficient heat dissipation 
Rotor Design  Segmented Skewed Rotor Poles  Drastically reduces cogging torque, low noise 
Magnet Structure  "V"-Shaped Interior Permanent Magnet Slots  Maximizes reluctance torque, higher power density
Cooling Method Shared Liquid Cooling (Shared Housing/Waterway) Uniform cooling for both motor and controller 
Ingress Protection IP67 / IP6K9K Dustproof and waterproof, robust for outdoor use

Get a Free Quote

Our representative will contact you soon.
Email
Mobile/WhatsApp
Name
Company Name
Message
0/1000