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product cts ev powertrain system with battery system electric motor obcvcu for commercial vehicles-0

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CTS EV Powertrain System with Battery System+ Electric Motor + OBC+VCU for Commercial Vehicles

CTS delivers complete EV powertrain systems designed for commercial vehicles. Our one-stop solution integrates Battery System, Electric Motor, On-Board Charger (OBC), and Vehicle Control Unit (VCU),Thermal Management System into a highly compatible and reliable powertrain architecture.

Description

Leading EV Solution Provider For Commercial Vehicles

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CTS Provide One-stop Electric Vehicle Powertrain Solutions

please click "Get a quote" to conatct us !!!

╣Battery System

Leading EV Battery Manufacturer For Commercial Vehicles

1. Support deep customization, precisely matching vehicle requirements Voltage, capacity, size, structure, and communication protocol are fully customizable. 2. High-consistency battery cells, stable and reliable Strict sorting and grouping processes ensure consistent performance of the entire battery pack. 3. Highly compatible with motors/controllers Successfully matched with various mainstream motor systems, reducing debugging risks. 4. Synchronized design of structure and thermal management Enhances safety, energy density, and service life.

	Module Qty	Total Energy	Rated Volt	Rated Capacity	Working Volt	Charge Power @ 25℃	Discharge Power @ 25℃
153.6V 230Ah Lifepo4 Battery Module	2S 1P	70.6kWh	307.2V	230Ah	240-345.4V	70kW rated 140kW peak for 10s	70kW rated 140kW peak for 10s
		3S 1P	105.9kWh	460.8V	230Ah	360V-525V	100kW rated 200kW peak for 10s	100kW rated 200kW peak for 30
		3S 2P	211.9kWh	460.8V	460Ah	360V-525V	180kW rated 360kW peak for 10s	180kW rated 360kW peak for 10s
		3S 3P	317.7kWh	460.8V	690Ah	360V-525V	220kW rated 440kW peak for 10s	220kW rated 440kW peak for 10s
		4S 1P	141.3kWh	614.4V	230Ah	480V-700V	140kW rated 280kW peak for 10s	140kW rated 280kW peak for 30s
		4S 2P	282.4kWh	614.4V	460Ah	480V-700V	240kW rated 480kW peak for 10s	240kW rated 480kW peak for 30s
		4S 3P	423.9kWh	614.4V	690Ah	480V-700V	300kW rated 600kW peak for 10s	300kW rated 600kW peak for 30s
		5S 1P	176.6kWh	768V	230Ah	600V-876V	175kW rated 350kW peak for 10s	175kW rated 350kW peak for 30s
		5S 2P	353.2kWh	768V	460Ah	600V-876V	300kW rated 600kW peak for 10s	300kW rated 600kW peak for 30s
		5S 3P	529.8kWh	768V	690Ah	600V-876V	370kW rated 740kW peak for 10s	370kW rated 740kW peak for 30s
115.2V 314Ah Lifepo4 Battery Module	3S 1P	108.5kWh	345.6V	314Ah	270V-394.2V	80kW rated 160kW peak for 10s	80kW rated 160kW peak for 10s
		3S 2P	217.0kWh	345.6V	628Ah	270V-394.2V	170kW rated 300kW peak for 10s	170kW rated 300kW peak for 10s
		3S 3P	325.6kWh	345.6V	942Ah	270V-394.2V	250kW rated 320kW peak for 10s	250kW rated 320kW peak for 10s
		4S 1P	144.7kWh	460.8V	314Ah	360V-525V	115kW rated 230kW peak for 10s	115kW rated 230kW peak for 10s
		4S 2P	289.4kWh	460.8V	628Ah	360V-525V	230kW rated 460kW peak for 10s	230kW rated 460kW peak for 10s
		4S 3P	434.1kWh	460.8V	942Ah	360V-525V	345kW rated 450kW peak for 10s	345kW rated 450kW peak for 10s
		5S 1P	180.9kWh	576V	314Ah	450V-657V	144kW rated 288kW peak for 10s	144kW rated 288kW peak for 10s
		5S 2P	361.7kWh	576V	628Ah	450V-657V	280kW rated 500kW peak for 10s	280kW rated 500kW peak for 10s
		5S 3P	542.6kWh	576V	942Ah	450V-657V	430kW rated 500kW peak for 10s	430kW rated 500kW peak for 10s
		6S 1P	217.0kWh	691.2V	314Ah	540V-788.4V	170kW rated 340kW peak for 10s	170kW rated 340kW peak for 10s
		6S 2P	434.1kWh	691.2V	628Ah	540V-788.4V	345kW rated 600kW peak for 10s	345kW rated 600kW peak for 10s
		6S 3P	651.1kWh	691.2V	942Ah	540V-788.4V	500kW rated 600kW peak for 10s	500kW rated 600kW peak for 10s
307.2V 105Ah Lifepo4 Battery Module	1S 1P	32.36kWh	307.2V	105Ah	240-345.4V	32kW rated 64kW peak for 10s	32kW rated 64kW peak for 10s
		2S 1P	64.5kWh	614.4V	105Ah	480-700V	64kW rated 128kW peak for 10s	64kW rated 128kW peak for 30s
		2S 3P	193.5kWh	614.4V	315Ah	480-700V	135kW rated 270kW peak for 10s	135kW rated 270kW peak for 30s

╣Motor+ Controller

Our 60kW Permanent Magnet Synchronous Motor (PMSM) paired with a 75kW high-efficiency motor controller delivers outstanding power density, precise control, and high reliability.
This integrated motor & controller solution is designed for electric vehicles, electric boats, industrial machinery, and other high-performance electric drive systems.

Motor Parameters :
1. Three-phase permanent magnet synchronous, rated voltage 380VAC, 2. Rated speed: 1600rpm, maximum speed: 4000rpm 3. Rated torque: 360N·m, maximum torque: 950N·m 4. Rated power: 60kW, maximum power: 120kW 5. Insulation class: H grade, protection class: IP67

6. Cooling method: Water cooling

7. Dimension: Φ336×360mm

Controller Parameters：

Rated capacity 75KVA
Max. capacity 135KVA
Voltage range 420-720V Rated input current 176A
Volume： 385mm*308mm*148.3mm
Weighe(Kg) <=10Kg

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1. Compact with High Output
Much higher torque density than traditional induction motors.
2. Low Power Consumption & Longer Range
Reduced energy loss leads to longer operating range.
3. High Reliability, Low Maintenance
Fully sealed structure ensures excellent durability and low maintenance.
4. Superior Control Precision
Resolver feedback provides better accuracy for precision equipment.

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1. High-Power Output
Designed for high-load and high-speed applications.
2. High-Efficiency Water Cooling
Water-cooling ensures stable temperature and continuous high-power output.
3. Integrated Die-Cast Aluminum Shell
Superior heat dissipation with lightweight structure.
4. IP67 Protection
Fully water- and dust-proof for harsh environments.
5. Multiple Built-In Protections
Comprehensive protection from over-current, over-temperature, etc.

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╣ OBC+DCDC

The parameters of 20KW OBC

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Model	Input voltage range	Output power	The output voltage	Output current
360V	152~456VAC	20KW	360VDC	200-500VDC/0-54A
540V	152~456VAC	20KW	540VDC	350-720VDC/0-36A
700V	152~456VAC	20KW	700VDC	400-850VDC/0-24A

input	Rated AC input voltage	three-phase AC input 380VAC 20kW
		Effectiveness	94%
		Frequency	45-65Hz
		Power Factor	0.99
Main output	Output Power	20kW@380VAC
		Output Voltage / Current	200V ~500V / 0~54A 350V ~720V / 0~36A 400V ~800V / 0~24A
		Constant pressure accuracy	±1%
		Constant current accuracy	±2%
		Ripple voltage coefficient	5%
Communication function	CANcommunication	yes
		Baud rate	125Kbps、250Kbps、500Kbps(According to customer needs)
		Terminating resistor	no

The parameters of 6.6KW OBC with 1500W DCDC converter

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Model	Voltage	Charger Hardware	DC-DC Hardware	DC-DC power	cooling method
CD-LW01	144V	HK-LW-202-46	TDC-JH-144- 12	1K5W	Liquid Cooling
CD-LW02	312V	HK-LW-450-20	TDC-JH-320- 12	1K5W	Liquid Cooling
CD-LW03	540V	HK-LW-680-14	TDC-JH-540- 12	1K5W	Liquid Cooling
CD-LW04	108V	HK-LW-177-60	TDC-JH-108- 12	1K5W	Liquid Cooling
CD-LW05	216V	HK-LW-290-28	TDC-JH-216- 12	1K5W	Liquid Cooling
CD-LF01	144V	HK-LF-202-46	TDC-JH-144- 12	1K5W	Air Cooling
CD-LF02	312V	HK-LF-450-20	TDC-JH-320- 12	1K5W	Air Cooling
CD-LF03	540V	HK-LF-680-14	TDC-JH-540- 12	1K5W	Air Cooling
CD-LF04	108V	HK-LF-177-60	TDC-JH-108- 12	1K5W	Air Cooling
CD-LF05	216V	HK-LW-290-28	TDC-JH-216- 12	1K5W	Liquid Cooling

Voltage platform			108V	144V	216V	312V	540V
output	Output voltage range	45~177V	50~202V	70~290V	110~450V	170~680V
output		Output current	60A	46A	28A	20A	14A

output	Output power	6600W@220VAC 3300W@110VAC
		Output mode	constant voltage / constant current
		Constant voltage accuracy	± 1%
		Constant current accuracy	±2%
		Ripple voltage coefficient	5%
Input	Input voltage range	AC 90~265V
		Frequency	45-65Hz
		Input current	32A
		Power factor	≥ 0.99 More than half a load
		Efficiency	≥ 93% the full load
		Standby power	≤ 5W
Low voltage output	Output mode	constant voltage
		Output voltage	13.8V
		Rated current	5A
		Constant voltage accuracy	±2%
		output power	≥ 62.5W
		Ripple voltage coefficient	1%

╣Thermal Management System

✅ Efficient Temperature Control Management: Intelligent temperature control system ensures the battery operates within the optimal temperature range (10°C - 45°C )

✅ Improve Charging Efficiency: Prevent battery overheating, especially during fast charging.

✅ Prevent Thermal Runaway: Avoid battery fires or explosions.

✅ Ensure Battery Reliability: Prevent overheating or low temperatures from affecting battery performance.

✅ Optimize Energy Consumption: Enhance vehicle range.

✅ Energy-Saving & Eco-Friendly:Optimized thermal management strategy reduces energy consumption.

✅ Operating Temperature Range: -30°C to 55°C

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╣APPLICATIONS

Application Fields
* Electric Trucks
* Electric Buses
* Industrial Vehicles
* Electric Construction Machinery
* Special-purpose EVs
* High-end Logistics EVs

CTS Provide oOne-stop Electric Logistics Vehicle Powertrain Solution and EV Parts

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╣Company Profile

Hunan CTS established in 2011, which is a manufacturer specializing in the R & D, production, sales and service of lithium battery packs, focusing on one-stop customized lithium battery products, such as electric vehicle batteries, electric truck batteries, electric boat batteries, golf cart batteries, energy storage battery system,EV charger and mobile charging station... With 30 people R& D team who has rich experience, CTS focuses on power battery customization for middle and high end markets by selecting first grade lithium cells with high energy density. We always followed Strict quality control ensures the higher quality of products. With the concept of "customers the first, quality the life", we strictly follow I S O 9 0 0 1 and I A T F 16949 management system through the production of every detail, each battery must be strictly tested before its delivery. our battery products selling well in all cities and provinces around China, also exported to multiple countries around the world，such as ,America, Australia, Canada,Italy, U K, Germany, South Korea, Thailand, etc. our battery products approved MSDS, UN38.3, CE, IEC 62619 certifications...